NZKW BAFFLE FOAM 120x100x60MM – 25 PPI FUEL CELL SLASH CONTROL FOAM (PUMP GAS & E85)

Intro
NZKW Baffle Foam is designed to improve fuel delivery consistency by reducing fuel slosh inside performance fuel cells. Ideal for motorsport applications, this 25 PPI foam helps stabilise fuel under hard cornering, acceleration, and braking, ensuring reliable fuel pickup in high-performance environments. Suitable for pump fuel and E85 use, it is a must-have upgrade for aluminium fuel cells in race and drift builds.

What's Included
• 1x NZKW Baffle Foam block (120x100x60mm per unit)
• Sold by total area footprint based on order quantity

Specifications
• Material: 25 PPI fuel-safe polyurethane foam
• Type: Fuel tank baffle / slosh control foam
• Dimensions: 120mm x 100mm x 60mm (per block)
• Fitment: Universal – aluminium fuel cells with removable filler access
• Finish: Open-cell fuel-resistant foam structure
• Fuel Compatibility: Pump fuel and E85 only (drain tank for storage recommended)

Key Features
• Reduces fuel slosh during hard driving conditions
• Improves fuel pickup consistency under acceleration and cornering
• Helps prevent fuel starvation in motorsport applications
• Enhances safety by reducing vapour space and explosion risk
• Designed for high-flow performance fuel systems
• 25 PPI density optimised for fuel retention and flow balance
• Easily cut and configured to suit custom fuel cell layouts
• Lightweight solution with no moving parts or maintenance required
• Compatible with ethanol-based fuels such as E85
• Ideal for high-performance and competition use

Compatible With / Applications
• Universal fitment for aluminium fuel cells
• Motorsport applications: drift, circuit racing, drag racing, rally
• Performance street builds with aftermarket fuel systems
• Recommended for use in fabricated tanks with access panels
• Not recommended for factory OEM fuel tanks

Built for Performance & Reliability
NZKW Baffle Foam is engineered to maintain consistent fuel delivery in demanding motorsport conditions where fuel movement can cause hesitation, lean conditions, or engine cut-out. By stabilising fuel inside the tank, it ensures the pickup remains submerged under extreme lateral and longitudinal forces. The open-cell 25 PPI structure is specifically chosen to balance fuel flow with slosh suppression, making it a reliable solution for performance vehicles running upgraded fuel systems and ethanol blends.

Why Choose NZKW Australia?
🇦🇺 Australian owned and operated
🏁 Motorsport development and real-world track testing
✅ Trusted by workshops, race teams, and enthusiasts
Precision-engineered performance components built for reliability
🚚 Fast Australia-wide shipping
Designed for street, drift, drag, circuit, rally, and off-road applications
Backed by expert product knowledge and local support

Orders are dispatched within 24 hours, unless stated otherwise at time of ordering.

Online Only: 24 to 48 hours delay, but in some cases up to 5 days, depending on the product and third-party shipping.

Pre-order: Available only for items in transit to our Australian warehouse. Estimated dates depend on third-party shipping.

Special Order: Products we manufacture or need to restock. Average time is 3-5 weeks, but may vary depending on third- party shipping